Slaked Lime[2]
Overview
Hydrated lime (calcium hydroxide) is a versatile inorganic compound extensively used in the dye manufacturing sector. Its alkaline properties make it ideal for pH regulation in dye baths, where precise acidity control determines color consistency and fabric affinity. In textile wastewater treatment, it neutralizes acidic effluents and precipitates heavy metals. The compound also serves as a traditional mordant for natural dyes, improving colorfastness on cellulose fibers like cotton and linen.
Physical and Chemical Properties
As a fine white powder with a density of 2.21 g/cm³, hydrated lime exhibits low water solubility (1.73 g/L) but forms a strongly alkaline solution (pH ~12.4). It undergoes carbonation when exposed to air, gradually converting to calcium carbonate. The thermal decomposition point of 580°C makes it stable under normal dyeing temperatures. Its reactivity with acids enables precise pH adjustments, while the high surface area of industrial-grade powder ensures rapid dissolution in dye baths.
Main Applications
In synthetic dye production, hydrated lime neutralizes acidic byproducts during diazotization reactions. For indigo vat dyeing, it maintains the reducing environment necessary for dye solubilization. Wastewater treatment accounts for 40-60% of industrial consumption, where lime precipitates dissolved metals and adjusts pH before discharge. Emerging applications include eco-friendly dye processes, where it replaces harsher alkalis like sodium hydroxide.
Safety and Storage
Requires corrosion-resistant packaging (typically 25kg multilayer paper bags or 1-ton bulk bags) with moisture barriers. Storage areas must be dry and ventilated to prevent caking from atmospheric CO₂ absorption. Personnel handling powdered lime need NIOSH-approved N95 masks, chemical goggles, and acid-resistant gloves. First aid for eye contact mandates 15-minute flushing with water followed by medical evaluation due to risk of corneal damage.
B2B Procurement Guide
Industrial buyers should prioritize suppliers with ISO 9001 certification for consistent quality. Technical specifications should specify minimum 90% Ca(OH)₂ content with ≤5% magnesium hydroxide impurities. Bulk purchases (20+ tons) typically offer 10-15% cost savings. Verify delivery schedules align with production needs, as prolonged storage degrades product efficacy. Sample testing for reactivity rate and residue percentage is recommended before large orders.
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