Shield Support for Shearer
Overview
The Pingmei Shield Support is a specialized hydraulic support system engineered for modern longwall coal mining operations. Developed by Pingmei Shenma Group, a leading Chinese mining equipment manufacturer, it represents a critical advancement in underground roof support technology. These systems are deployed in tandem with shearers and armored face conveyors to create a safe, movable work environment beneath unstable strata. The shield support design prioritizes adaptability to varying geological conditions, offering a balance between vertical load capacity (commonly 800–1,200 tons) and horizontal thrust resistance. Unlike traditional chock supports, the shield configuration provides superior canopy coverage, protecting workers from falling debris while allowing continuous coal flow.
Structure and Working Principle
Structurally, the system comprises four main components: base, legs, canopy, and hydraulic cylinders—all fabricated from QT700-2 nodular cast iron and Q690 high-tensile steel. The base distributes ground pressure across a large area (typically 3–5 m²), while the dual-action hydraulic legs enable height adjustment from 1.8 to 3.5 meters to accommodate different seam thicknesses. Operation relies on a centralized hydraulic power pack delivering 31.5 MPa pressure. During mining advancement, the support follows the shearer via push-pull cylinders connected to the AFC. The canopy maintains constant contact with the roof using yield valves that permit controlled compression under excessive strata pressure, preventing sudden collapses.
Key Features
1. **High Load Capacity**: Engineered for China's deep coal seams, the ZY3200/20/45 model withstands 3,200 kN working resistance, with some variants rated for 10,000 kN. The four-column design ensures even stress distribution. 2. **Advanced Hydraulics**: Proportional control valves enable precise canopy positioning, while pressure sensors provide real-time load data to mining control systems. Quick-release couplings allow rapid maintenance without full system depressurization. 3. **Modular Design**: Components are factory-preassembled for underground installation efficiency. Standardized interfaces permit customization with different canopy extensions (e.g., T-type for soft roofs) or base widths (1.25–1.75 m common).
Application Areas
Primarily deployed in **longwall mining** of bituminous and anthracite coal seams with dip angles below 25°. Suitable for both top-coal caving and single-pass extraction methods. Common in Chinese mines with seam heights of 1.8–3.5 m and roof conditions ranging from stable sandstone to friable shale. International adaptations are used in Australia's Bowen Basin and Poland's Upper Silesian mines, often modified for higher gas explosion resistance. The system integrates with most major shearer brands (Eickhoff, JOY) and can be automated for unmanned face operations through PMSC's 5G-enabled control systems.
Maintenance and Precautions
**Daily checks** must include hydraulic fluid levels (ISO VG46 mineral oil recommended), cylinder seal integrity, and leg pressure equalization. Monthly **structural inspections** should focus on weld seams near load-bearing joints and corrosion in acidic groundwater environments. Critical precautions: - Never exceed the **setting load** (typically 85% of yield load) - Maintain minimum advance rate of 3 m/day to prevent roof separation - Isolate hydraulic systems before welding repairs - Use only OEM-supplied replacement parts for critical components like yield valves
B2B Procurement Guide
When sourcing, verify: 1. **Compliance certificates**: China's MA, EU's ATEX for gaseous mines 2. **Lead time**: 60–90 days for custom configurations 3. **After-sales service**: Availability of regional technical support 4. **Spare parts inventory**: Minimum 2-year supply of seals, hoses, and sensors Negotiate **FOB Tianjin** pricing for export orders. Consider bundled purchases with AFC and shearers for 8–12% discounts. For high-altitude mines (e.g., Tibet), specify low-temperature hydraulic fluids (-40°C rating).
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