Overview
The Shantui Jianyue 120 Containerized Mixing Station represents advanced engineering in modular concrete production. Designed for mobility and rapid deployment, this system combines batching and mixing functions within standardized shipping containers. The '120' designation refers to its theoretical maximum output of 120m³ per hour, making it suitable for medium to large construction projects. As a product of Shantui Construction Machinery, a leading Chinese heavy equipment manufacturer, this mixing station inherits robust construction and reliable performance characteristics. The containerized design significantly reduces setup time compared to traditional batching plants, while maintaining comparable production capacity and mixing quality.
Structure and Working Principle
The station comprises three main container modules: the aggregate batching unit, powder storage and weighing system, and the central mixing tower. Each container is pre-assembled with all necessary components, including conveyors, silos, and control panels. The system uses a twin-shaft mixer for thorough mixing, with load cells ensuring precise material proportions. Operation begins with aggregate feeding via a skip hoist or conveyor, while cement and additives are pneumatically transferred from their silos. The computerized control system manages the entire batching sequence, water addition, and mixing duration. Mixed concrete is discharged directly into transit mixers or concrete pumps. The containerized design allows the entire plant to be transported using standard flatbed trucks and quickly reassembled on site.
Key Features
Modular container construction enables fast relocation - the entire plant can be disassembled and moved within 2-3 days. The PLC control system offers both automatic and manual operation modes, with data recording capabilities for quality control. Energy efficiency is achieved through optimized motor selection and minimal material handling distances. The twin-shaft mixer ensures homogeneous mixing in 30-45 seconds per batch, with wear-resistant blades lasting 50,000-80,000 mixes before replacement. Environmental features include dust collection systems and noise reduction measures. The standardized container dimensions (2.4m wide × 2.9m high) comply with international transport regulations, facilitating global deployment.
Application Areas
This equipment excels in infrastructure projects requiring temporary or mobile concrete production, such as highway construction, bridge building, and dam projects. Its rapid deployment makes it ideal for disaster recovery operations where local concrete supply is disrupted. Mining operations often use these stations for on-site concrete production in remote locations. Commercial applications include large-scale residential developments and industrial park construction, where its consistent output quality supports continuous pouring operations. Some operators use multiple units in parallel for mega-projects requiring over 200m³/hour capacity. The system's mobility also benefits contractors working on sequential projects across different regions.
Maintenance and Precautions
Regular maintenance includes daily inspection of mixer blades, monthly lubrication of all moving parts, and quarterly calibration of weighing systems. The aggregate feed system requires periodic cleaning to prevent material buildup. Electrical components need protection from moisture, especially in humid climates. Critical precautions include ensuring a level and stable foundation before operation - uneven surfaces can affect weighing accuracy and structural integrity. Operators must monitor bearing temperatures during continuous operation. In cold climates, heating systems may be needed to prevent material freezing in silos and pipes. Always follow lockout/tagout procedures when servicing mixing components.
B2B Procurement Guide
When procuring this mixing station, clearly define your project requirements: expected daily output, material types (especially aggregate size), and available power supply (typically 380V 50Hz). Consider optional features like additional silos for different cement types or admixture dosing systems. Evaluate suppliers based on after-sales service availability in your region, as technical support is crucial for minimizing downtime. Request references from similar projects. Payment terms commonly involve 30% deposit, 60% before shipment, and 10% after commissioning. Lead time is typically 8-12 weeks from order confirmation. Shipping costs vary significantly by destination - obtain detailed quotes including customs clearance assistance.
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