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Polystyrene 545L

Updated: 2026-07-22

Overview

PS545L, also known as High Impact Polystyrene (HIPS), is a thermoplastic polymer widely used in industrial and consumer applications due to its balance of strength, affordability, and ease of processing. It is a modified form of polystyrene with added rubber to enhance its impact resistance. HIPS is favored for its versatility, making it suitable for injection molding, extrusion, and thermoforming processes. Its opaque appearance and ability to be easily colored or printed on further expand its utility in packaging and consumer goods.

Physical and Chemical Properties

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PS545L exhibits a density of 1.04-1.06 g/cm³, making it lightweight yet durable. Its melting point ranges between 220-240°C, and it decomposes before reaching a boiling point. The material is insoluble in water but dissolves in aromatic hydrocarbons like toluene. Key mechanical properties include high impact resistance and good dimensional stability, which are critical for applications requiring durability. HIPS is also known for its ease of processing, allowing for efficient manufacturing with minimal waste.

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Main Applications

PS545L is extensively used in packaging, particularly for food containers, disposable cutlery, and protective packaging due to its rigidity and impact resistance. It is also a popular choice for consumer goods such as toys, housings for electronics, and automotive components like interior trim. In the industrial sector, HIPS is employed for manufacturing refrigerator liners, point-of-purchase displays, and other products requiring a combination of strength and aesthetic appeal. Its ability to be easily molded and printed on makes it a versatile material for diverse applications.

Safety and Storage

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When handling PS545L, it is important to avoid inhaling dust particles, which can irritate the respiratory system. Proper ventilation is recommended during processing. The material should be stored in a cool, dry environment away from direct sunlight and heat sources to prevent degradation. HIPS is generally considered safe for food contact applications when it complies with relevant regulatory standards. However, it is not suitable for high-temperature uses, as it may release styrene vapors when heated above its melting point.

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B2B Procurement Guide

When procuring PS545L, B2B buyers should prioritize suppliers with certifications such as ISO 9001 or FDA compliance for food-grade applications. Bulk purchasing often results in cost savings, but it is essential to verify material consistency and supplier reliability. Buyers should also consider the material's processing requirements, such as optimal injection molding temperatures and cooling rates, to ensure compatibility with their manufacturing processes. Requesting samples for testing before large-scale orders can help avoid potential issues.

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