Overview
Open gear grease is a high-performance lubricant formulated for large, exposed gears operating under extreme loads and environmental conditions. Unlike standard greases, it combines thickeners (e.g., lithium or polyurea) with heavy base oils and solid additives like graphite or molybdenum disulfide to provide long-lasting protection. Its adhesive properties prevent drippage, while its tackiness ensures consistent coverage even under vibration or冲击 loads. This grease is critical in industries such as mining, cement production, and metallurgy, where equipment faces dust, moisture, and high mechanical stress. Modern formulations often include synthetic components to enhance temperature stability and reduce reapplication frequency.
Physical and Chemical Properties
Open gear grease exhibits unique rheological properties, including high structural viscosity and shear stability. Its consistency (typically NLGI Grade 00 to 2) allows it to cling to vertical surfaces without slumping. Key chemical characteristics include oxidation resistance and compatibility with common gear materials like steel and bronze. The grease’s EP additives (e.g., sulfur-phosphorus compounds) form protective films under pressure, preventing metal-to-metal contact. Water resistance is achieved through emulsifiers or hydrophobic additives, making it suitable for wet environments. Thermal stability varies by formulation, with premium grades stable up to 200°C.
Main Applications
Primary applications include lubrication of open girth gears in ball mills, rotary kilns, and dragline excavators. It is also used in sugar mills, marine deck machinery, and other heavy industrial systems where enclosed lubrication is impractical. In cement plants, the grease mitigates wear caused by abrasive dust and high temperatures. Mining equipment benefits from its ability to withstand shock loads and corrosion from acidic moisture. Some grades are FDA-compliant for incidental food contact in processing facilities.
Safety and Storage
While open gear grease is generally non-hazardous, prolonged skin contact may cause irritation. Use gloves and goggles during handling. Spills should be contained with absorbent materials to prevent slips. Store in original containers away from direct sunlight to prevent oil separation. Disposal must comply with local regulations; unused grease should not be mixed with other chemicals. In case of fire, use CO2 or dry chemical extinguishers—water may spread burning grease. Always refer to the SDS for specific handling instructions.
B2B Procurement Guide
When procuring open gear grease, prioritize suppliers with ISO 9001 certification and industry-specific expertise. Key specifications to confirm include: NLGI grade (e.g., 00 for cold climates), base oil viscosity (commonly ISO 220–460), and additive package (e.g., ASTM D3704 for wear resistance). Bulk purchases (drums or totes) typically offer cost savings but require proper storage facilities. Request samples to test adhesion and pumpability. For global supply chains, verify compliance with regional standards like DIN 51517 or ISO 6743-6. Lead times may vary due to custom blending requirements.
Related Manufacturers
- 主营：[]
- 主营：美孚液压油、克鲁勃润滑油、美孚导轨油、美孚齿轮油、美孚润滑脂、克鲁勃润滑脂、壳牌可耐压齿轮油、壳牌齿轮油、福斯润滑脂、克鲁勃41-141、美孚320齿轮油、壳牌润滑脂、嘉实多齿轮油、壳牌液压油、嘉实多液压油、嘉实多切削液、嘉实多切削油、美孚DTE25UT、道达尔液压油、Kluber、福斯液压油
- 主营：润滑剂、润滑油、清洁剂、润滑脂、特种润滑脂、润滑喷剂、溶剂型涂料、工业润滑油、特种润滑油
- 主营：特种润滑油脂、克鲁勃、摩力克、THK油脂
- 主营：汽轮机油、循环润滑油、液压油、长效防护润滑脂、抗磨润滑脂、工业润滑脂、极压润滑脂、工业齿轮油、车辆齿轮油、高温开式齿轮油、船舶用油、导轨油、导热油、气缸润滑油、抗氧化润滑油、长效防护润滑油、变压器润滑油、绝缘冷却油、抗磨液压油、长效液压油、低温抗磨液压油、耐低温液压油、工业液压润滑油、高性能液压油、环保型变压器油
- 主营：冲压油、切削液、导热油、齿轮油、润滑脂、高温润滑脂、绝缘油、液压油、锭子油、润滑油、动部件、轴承油、链条油、润滑剂、清洗剂、透平油、防锈油、防锈剂、导轨油、切削油、阀门脂、压缩机油、柴油机油、火花机油、阀门硅脂
- 主营：工业润滑油、液压油、切削液、齿轮油、高温润滑脂、齿轮润滑脂、合成低温润滑脂、齿轮润滑油、全合成高温润滑脂、工业齿轮油、变压器油、船舶用油、嘉实多传动油、传动油、润滑油、空气压缩机油、压缩机油、螺杆式空气压缩机油、高级润滑油、压缩机润滑油、防锈剂、水溶性切削液、高性能合成油、机床导轨油、柴油机油
- 主营：克鲁勃系列、道达尔全系列、福斯系列、齿轮油、润滑脂、液压油、冷冻机油、压缩机油、壳牌系列、美孚系列、嘉实多系列、沃尔沃系列、卡特系列、锂基脂、气动工具油、食品级白油、长城系列、昆仑系列、雪佛龙系列、变速箱油
- 主营：美孚润滑油、壳牌润滑油、福斯润滑油、嘉实多润滑油、克鲁勃润滑油、道达尔润滑油
- 主营：工业润滑油
- 主营：润滑脂、润滑油、空气压缩机油
- 主营：锭子油、涡轮机油、数控机床、齿轮油、润滑脂、抗磨液压油
- 主营：道达尔液压油、壳牌切削液、美孚46号液压油、壳牌润滑脂、嘉实多合成齿轮油、美孚460齿轮油、威格力1405导轨油、特嘉开式齿轮油、格高320齿轮油、克特102切削液、福斯齿轮油、壳牌重负荷齿轮油、壳牌68号齿轮油、壳牌32号齿轮油、福斯导轨油、壳牌润滑油、嘉实多导轨油、道达尔导轨油、道达尔切削液、威达2号导轨油、美孚DTE涡轮机油、美孚拉玛润滑油、佳高冷冻机油、得力士液压油
- 主营：液压油、导轨油、导热油、主轴油、锭子油、乳化切削液、变压器油、变速箱油
- 主营：液压油、导热油、润滑油、齿轮油、润滑脂、工业齿轮油、食品级润滑油、复合锂基脂、机械油、空压机油、防冻液、发动机油
- 主营：工业润滑油、船舶用油、丝扣油、齿轮油、润滑脂、白矿油、液压油、机油、气动工具油、克鲁勃润滑油脂、壳牌润滑油脂、嘉实多润滑油脂、福斯润滑油脂、道达尔润滑油脂