Overview
Opaque Easy-Demolding PC Raw Material is an engineered polycarbonate blend optimized for injection molding processes where both opacity and efficient demolding are critical. It incorporates specialized additives such as release agents (e.g., silicone or fatty acid esters) and opacifiers (e.g., titanium dioxide) to reduce adhesion to mold surfaces while ensuring consistent color coverage. This material retains the core advantages of standard PC—notably high impact strength (up to 850 J/m by Izod test) and heat resistance (HDT up to 135°C)—while addressing common production challenges like part sticking and cycle time elongation. Its formulation is particularly suited for high-volume manufacturing of complex geometries.
Physical and Chemical Properties
The material exhibits a light transmission of <5% (ASTM D1003), achieving true opacity even at thin wall sections (1–2 mm). Its melt flow index (MFI) typically ranges from 10–25 g/10min (300°C/1.2kg), balancing flowability and structural integrity during molding. Chemically, it maintains PC’s resistance to dilute acids, oils, and alcohols but may degrade under prolonged exposure to strong alkalis or certain solvents like acetone. The added demolding agents can reduce surface energy to 30–35 dynes/cm (vs. 42+ for pure PC), significantly lowering ejection forces by 20–40% compared to unmodified grades.
Main Applications
Primary use cases include automotive interior components like dashboard trim and button panels, where opacity prevents light bleed while ensuring scratch-resistant surfaces. In electronics, it’s favored for router housings and power tool casings requiring EMI shielding compatibility. The material also serves in kitchen appliance parts (blender bases, coffee machine lids) due to food-contact compliance options. Medical applications include non-transparent device housings where steam sterilization (autoclaving at 121°C) resistance is needed. Custom formulations may incorporate flame retardants (UL94 V-0 rating) for aviation or electrical safety applications.
Safety and Storage
Pre-drying at 120°C for 3–4 hours is mandatory to prevent hydrolysis degradation during processing. Residual moisture should be <0.02% before molding. Store in sealed containers with desiccants to maintain pellet integrity; prolonged exposure to humidity (>50% RH) can cause processing defects like splay marks. Thermal decomposition during injection molding releases trace bisphenol A (BPA) vapors—local exhaust ventilation (LEV) is recommended. Process temperatures should not exceed 300°C to avoid excessive degradation. Spill containment measures follow standard thermoplastics protocols: sweep dry pellets, avoid water flushing.
B2B Procurement Guide
Key specifications to request include opacity percentage (customizable from 100% to semi-opaque), MFI matching your mold design (higher for thin walls), and demolding force reduction data from suppliers. For automotive applications, confirm compliance with ISO 1043-1 symbols and GMW3032 standards. Bulk pricing tiers typically start at 1-ton quantities, with lead times of 2–4 weeks for standard grades. Sample testing should evaluate real-world demolding performance using your specific mold design—some formulations may require minor adjustments to mold draft angles (1–2° recommended). Certificates for FDA 21 CFR or EU 10/2011 compliance are available for food-contact versions.
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