Overview
Clean frame shelters are portable, modular cleanroom enclosures constructed with rigid metal frames and transparent panels. They serve as economical alternatives to traditional cleanrooms, offering flexible installation in existing facilities. Designed to meet ISO 14644 standards, these shelters integrate HEPA/ULPA filtration systems to maintain particulate control, with configurations adaptable to workflows like assembly, packaging, or testing. Their plug-and-play design reduces downtime, while antimicrobial coatings and smooth surfaces simplify decontamination. Common variants include positive-pressure models for particle exclusion and negative-pressure units for hazardous material containment. Industries adopt them for R&D, pilot production, or as temporary extensions to permanent cleanrooms.
Structure and Working Principle
The shelter’s core components include a powder-coated steel/aluminum frame for stability, sealed transparent panels for visibility, and a fan-filter unit (FFU) for laminar airflow. Air enters through HEPA filters at the ceiling, creating unidirectional flow, and exits via base vents. Pressure gauges and particle counters ensure environmental compliance. Electrical systems power the FFUs and lighting, often with emergency backup. Optional features include pass-through chambers, anti-static flooring, and HVAC integration. The modular design allows expansion or reconfiguration, with interlocking panels ensuring airtight seams. Gasket-sealed doors maintain isolation during access.
Key Features
1. **Customizability**: Sizes range from compact (10 sqm) to large-scale (100+ sqm), with options for multiple work zones. 2. **Filtration**: 99.97%–99.9995% efficiency at 0.3μm particles, with pre-filters extending HEPA lifespan. 3. **Mobility**: Wheels or casters enable relocation, while some models are disassemblable for transport. 4. **Compliance**: Meets ISO 14644-1, GMP, and FDA standards for regulated industries. 5. **Energy Efficiency**: Variable fan speeds and LED lighting reduce operational costs. 6. **Accessories**: Include glove ports, tool racks, and IoT-enabled environmental monitoring.
Application Areas
**Pharmaceuticals**: Aseptic filling, sterility testing. **Electronics**: Microchip assembly, OLED manufacturing. **Healthcare**: Compounding sterile medications. **Food Industry**: Microbiological testing. **Research Labs**: Nanomaterial handling. **Aerospace**: Satellite component cleaning. These shelters are also deployed in disaster recovery or field operations requiring temporary clean environments. Their versatility supports both prototyping and full-scale production with minimal facility modifications.
Maintenance and Precautions
Routine maintenance includes monthly HEPA filter integrity tests (via DOP/PAO testing), replacing pre-filters every 3–6 months, and inspecting panel seals. Surfaces should be cleaned with ISO Class 5-compatible wipes. Avoid overcrowding to maintain airflow patterns, and calibrate sensors annually. For electrical safety, use grounded outlets and moisture-proof conduits in humid settings. During relocation, disassemble panels carefully to prevent cracking, and store filters in sealed bags to avoid contamination.
B2B Procurement Guide
1. **Specifications**: Define required ISO class, dimensions, and regulatory needs (e.g., FDA 21 CFR Part 11). 2. **Supplier Vetting**: Choose vendors with ISO 9001 certification and cleanroom industry experience. Request case studies for similar projects. 3. **Cost Factors**: Customizations (e.g., stainless steel frames) increase pricing. Leasing options exist for short-term needs. 4. **Lead Time**: Standard units ship in 4–8 weeks; complex designs may take 12+ weeks. 5. **Logistics**: Confirm on-site assembly support if needed, especially for large units requiring crane lifting.
Related Manufacturers
- 主营：传递窗、风淋室、风淋门、洁净棚、洗手台、直流ffu、ffu定做、货淋室、钢质门、高效过滤器、洗手烘干机、高效送风口、盲板
- 主营：老化房、恒温恒湿老化房、恒温恒湿试验室、洁净棚、干燥间、露点房、环氧乙烷解析房、环氧乙烷解析室、烘房、蒸汽烘房、导热油烘房、化工防爆烘房
- 主营：无尘室、洁净室、千级无尘室、洁净棚、铝型材洁净棚、万级洁净棚、百级洁净棚、百级洁净室、净化工程、洁净车间、净化车间、百级无尘室、无尘棚、清洁度检测设备、汽车零部件检测设备、锂电清洁度分析系统、汽车零部件分析设备、汽车零部件萃取设备、汽车零清洁度检测设备、自动清洁度分析系统
- 主营：风淋室、货淋室、洁净工作台、洁净棚、百万级洁净棚、高效送风口、传递窗、鞋底清洗机、净化工程、不锈钢货淋、不锈钢风淋室、双人双吹风淋室、风淋通道、智能风淋室、FFU净化风机、FFU层流罩、FFU风机过滤机组、FFU风机净化单元、无尘工作台、净化工作台、传递口、无尘车间、无尘室、洁净室、防火防静电净化棚
- 主营：实验台、通风柜、实验室家具、实验室洁净棚、实验室通风系统、实验室装修、实验室设计、实验室气体、洁净室、洁净车间、取材台、仪器台、天平台、高温台、试剂柜、药品柜、器皿柜、器械柜、安全柜、防爆柜、样品柜、风淋室、货淋室
- 主营：无尘车间、无尘车间装修、净化车间、洁净棚、千级洁净棚、百级洁净棚、无尘洁净棚、无菌车间、洁净车间、净化车间装修、净化工程、洁净室、洁净厂房、无尘室、洁净间、恒温恒湿实验室、车间净化工程、无尘净化车间、无尘实验室、风淋室门、风淋室厂家、货淋室、风淋室、ffu、ffu风机
- 主营：洁净棚
- 主营：净化室、货淋门、风淋机、洁净棚、风机ffu、无尘室、自动门、无菌室、ffu铝材、液晶屏、层流罩、过滤器、风淋房、传递窗、风淋室、风淋门、卷帘门、ffu过滤、风量ffu、平移门、无尘棚、送风口、洁净室、ffu机组、镀锌板、无尘房
- 主营：工业铝型材框架、工业铝型材、铝型材定制加工
- 主营：实验台、鞋底清洁机、洁净衣柜、洁净棚、洁净工作台、传递窗、洁净鞋柜、医用洗手池、不锈钢工作台、更衣柜、实验室喷淋塔、可水洗粘尘垫、全钢实验台、定制实验台
- 主营：洁净棚、冷风机、无尘室、无尘车间
- 主营：货架、防静电工作台、工具车、洁净棚、工具柜
- 主营：层流床、层流病床、单人无菌室、洁净棚、车间洁净棚、洁净屏、层流仓、洁净消毒屏、移动空气灭菌站、层流罩、无尘车间、层流病房、洁净层流罩、无尘室、医用层流床、无菌室、层流床厂家、百级层流罩、层流床罩
- 主营：铝型材、铝合金、防护围栏、设备框架、工作台、输送线、工业围栏、手推车、配件、机柜防护罩、登高梯
- 主营：铝型材工作台、流水线工作台、防静电工作台、铝型材框架、铝型材机架、铝型材机柜、4040铝型材、机器人围栏、车间隔离网、亚克力防护罩、车间看板