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Hylomar

Updated: 2026-07-31

Overview

Hylomar is a renowned gasket compound developed for high-performance sealing applications. Originally formulated for the aerospace industry, it has since become a staple in automotive and industrial sectors due to its reliability and versatility. Unlike traditional gaskets, Hylomar does not harden, allowing for easy disassembly and reuse. Its unique formulation ensures resistance to a wide range of chemicals, including oils, fuels, and coolants. This makes Hylomar particularly valuable in environments where thermal cycling and pressure fluctuations are common. The product is available in various formulations, with Hylomar Universal Blue being the most widely recognized.

Physical and Chemical Properties

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Hylomar is a blue, paste-like substance with a density of approximately 1.1 g/cm³. It remains pliable even after application, which distinguishes it from setting compounds. This non-setting property ensures that it can fill microscopic imperfections in mating surfaces, providing an effective seal. The compound is insoluble in water and exhibits excellent resistance to petroleum-based products, synthetic lubricants, and glycol-based coolants. It can withstand temperatures ranging from -40°C to 150°C, making it suitable for both low-temperature and high-temperature applications. Its chemical stability ensures long-term performance without degradation.

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Main Applications

Hylomar is extensively used in the automotive industry for sealing engine components, such as cylinder heads, oil pans, and timing covers. Its ability to resist blow-out under high pressure makes it ideal for turbocharged and high-performance engines. In industrial settings, Hylomar is applied to flange joints, pump housings, and compressor systems. The aerospace sector also relies on it for sealing fuel and hydraulic systems. Its versatility extends to marine applications, where it prevents leaks in engine and propeller assemblies.

Safety and Storage

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While Hylomar is generally safe to handle, it is advisable to avoid prolonged skin contact and inhalation of fumes. Use in well-ventilated areas and wear protective gloves if necessary. In case of contact with eyes, rinse immediately with water and seek medical advice. Store Hylomar in its original container, tightly sealed, and away from extreme temperatures. Exposure to direct sunlight or moisture can affect its consistency and performance. Proper storage ensures a shelf life of up to two years from the date of manufacture.

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B2B Procurement Guide

When procuring Hylomar in bulk, verify the product's compatibility with specific applications. Industrial buyers should request technical data sheets and conduct small-scale tests before large-scale deployment. Ensure suppliers provide fresh stock to maximize shelf life. Prices vary based on quantity and formulation. For reference, a standard 75g tube costs approximately $10-$20, while larger containers (e.g., 400g cartridges) range from $30-$50. Establish long-term relationships with reputable suppliers to secure consistent quality and competitive pricing.

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