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High Temperature Expandable Graphite Powder

Updated: 2026-08-05

Overview

Expandable graphite powder is a form of graphite treated with intercalation compounds, allowing it to expand significantly when exposed to high temperatures. This unique property makes it invaluable in industries requiring flame retardancy and thermal insulation. The material is derived from natural graphite and undergoes chemical treatment to enhance its expansion capabilities. It is widely recognized for its non-toxic, environmentally friendly characteristics, making it a preferred choice over traditional flame retardants.

Physical and Chemical Properties

Expandable graphite powder exhibits exceptional thermal stability, withstanding temperatures up to 1000°C without significant degradation. Its layered structure allows for rapid expansion when heated, increasing its volume by up to 300 times. The material is chemically inert under normal conditions but reacts with strong oxidizing agents. Its electrical conductivity and lubricating properties are retained even after expansion, making it versatile for various industrial applications.

Main Applications

The primary use of expandable graphite powder is in flame retardant formulations for construction materials, textiles, and plastics. When exposed to heat, it forms an insulating char layer that prevents fire spread. It is also used in gasket production due to its ability to fill irregularities under compression. Emerging applications include battery anodes and thermal management systems in electronics, leveraging its conductivity and thermal properties.

Safety and Storage

While expandable graphite powder is generally safe, precautions should be taken to avoid dust inhalation, which may cause respiratory irritation. Proper ventilation and personal protective equipment (PPE) such as masks and gloves are recommended during handling. The material should be stored in sealed containers away from moisture and strong oxidizers. It is non-flammable but can accelerate combustion if mixed with oxidizing substances.

B2B Procurement Guide

When procuring expandable graphite powder, buyers should specify the required expansion ratio (commonly 100-300 mL/g), particle size distribution (typically 50-500 microns), and sulfur content (often below 2%). Quality certifications such as REACH and RoHS compliance should be verified. Bulk purchases (typically 1-ton increments) may offer cost advantages, with prices varying based on purity and technical specifications.

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