Overview
Highly dispersed masterbatch is a pre-dispersed pigment concentrate used to color polymers uniformly. It consists of pigments (20–50% load) embedded in a carrier resin (e.g., polyethylene or polypropylene), along with dispersants and additives to enhance compatibility. Unlike traditional dry pigments, masterbatches eliminate dust, reduce processing time, and ensure consistent coloration. This product is favored in B2B plastics manufacturing for its ease of use and efficiency. It is designed for "one-time" dispersion during processing, meaning no additional mixing is required. The "highly dispersed" formulation ensures minimal agglomeration, critical for applications like thin films or fibers where streak-free results are essential.
Physical and Chemical Properties
The masterbatch typically appears as small, colored granules matching the target pigment. Density varies slightly based on the carrier resin but generally aligns with common thermoplastics (1.1–1.5 g/cm³). Thermal stability is a key feature, with most formulations stable up to 250–300°C, accommodating extrusion and injection molding processes. Solubility is limited to organic solvents matching the carrier resin. For example, a PE-based masterbatch will dissolve in xylene at elevated temperatures. The product is insoluble in water and exhibits low volatility. Pigment dispersion quality is measured by fineness (typically <5 µm particle size), ensuring smooth color distribution without speckling.
Main Applications
Primary use cases include coloring polyethylene (PE) films for packaging, polypropylene (PP) fibers for textiles, and ABS/PS for consumer goods. In blow molding, it provides streak-free bottles, while in injection molding, it ensures uniform shades for automotive parts or household items. The masterbatch is also employed in technical applications like UV-resistant outdoor furniture or conductive plastics for electronics. Its versatility extends to biodegradable polymers (e.g., PLA), where specialized formulations maintain compostability. Compared to liquid colorants, it offers easier handling and reduced waste in large-scale production.
Safety and Storage
Highly dispersed masterbatches are generally non-toxic but may generate dust during handling. Use NIOSH-approved dust masks and gloves to prevent inhalation or skin contact. Storage requires protection from moisture (to prevent clumping) and temperatures above 40°C (to avoid agglomeration). Fire hazards are low due to the polymer base, but smoke from burning may release irritants. For spills, sweep granules mechanically—avoid water rinsing. Always follow the pigment supplier’s SDS (Safety Data Sheet), as some organic pigments (e.g., phthalocyanines) may have specific handling guidelines.
B2B Procurement Guide
Key considerations include pigment concentration (verify via lab testing), carrier resin compatibility (match to your base polymer), and dispersion quality (request microscope images or Hegman gauge results). For large orders, insist on batch-to-batch consistency certifications. Pricing depends on pigment type (inorganic vs. organic) and order volume. Titanium dioxide-based white masterbatches are cheaper ($2–4/kg), while premium organic pigments (e.g., quinacridone red) may cost $6–8/kg. MOQs typically start at 500 kg, with lead times of 2–4 weeks for custom formulations. Partner with suppliers offering technical support for troubleshooting color matching.
Related Manufacturers
- 主营：环保abs、黄色粉、蓝色pet、兰色母、pet高光、色颜料、拉丝eva、绿色tpu、荧光粉、绿颜料、pla塑胶、pet珠光、pet吹瓶、蜡色粉、塑料abs、abs母料、蓝色tpu、专用pvc、tpu无卤、无纺布、色纺纱、abs注塑、tpu增韧、发泡eva、半成品
- 主营：PLA、PBAT、降解塑料、生物降解塑料、全降解塑料、PLA塑料、PBAT塑料、PP降解材料、ABS降解材料、PET降解材料、PP秸秆料、ABS秸秆料、PP改性料、ABS改性料、可降解塑料、植物纤维改性PP、植物纤维改性ABS、植物纤维改性PET、钛白粉
- 主营：抗菌母粒、免喷涂材料、抗静电母粒、色母粒、黑色母、功能母粒、抗老化母粒、开口母粒、降解母粒、防静电母粒、防锈母粒、阻燃母粒、防白蚁母粒、镭雕母粒、防老鼠母粒、防缩水母粒、光扩散母粒
- 主营：氧化铁、柠檬黄、中铬黄、耐高温型颜料、耐高温供用颜料、黄色粉、着色剂、红颜料、染料颜料、粉末颜料、颜料定制、彩瓦颜料、建材涂料、耐晒颜料、地坪颜料、彩色涂料、着色染料、路面颜料、无机颜料、铬黄颜料、水泥绿色粉、建材水泥砖、沥青专用色粉、建筑用塑料棕、氧化铁粉末
- 主营：硬脂酸、氧化锌、钛白粉、石蜡、稳定剂、橡胶促进剂M、橡胶促进剂DM、橡胶促进剂TMTD、橡胶促进剂CZ、橡胶促进剂、乳胶促进剂、蓝星大华钛白粉、国标58石蜡、十八烷酸、A120二氧化钛、硬脂酸ST1842、锐钛型钛白粉、SR-2377钛白粉、半精炼58石蜡、58石蜡、硬脂酸st1801、58号半精炼石蜡、黑字氧化锌、工业级防老剂、进口硬脂酸
- 主营：回收羟丙基甲基纤维素、回收颜料色粉、回收合成橡胶、高价回收酞菁蓝、回收PVA聚乙烯醇、回收洗涤剂原料、回收MDI、回收聚醚多元醇、回收环氧树脂、回收聚氯乙烯糊树脂、回收酚醛树脂、回收橡胶色胶、收购受潮钛白粉、氧化锌回收、油漆回收
- 主营：淋膜专用填充料、塑料干燥剂、透明填充料、白色母、高添加塑料填充、高速吹膜料、膜类填充料
- 主营：填充料、塑料袋、仪器箱、色母塑料颗粒厂家、料颗粒、吸收剂、塑料桶、塑料筐、灰色abs、碳纤维、爽滑剂、农机具、树脂瓦、无纺布、聚乙烯、塑料颗、塑料盒、排水管、制作灯罩、注塑颗粒、抗静电剂、家具管材、塑料配件、电线电缆、环保颗粒、家用电源
- 主营：钛白粉、二氧化钛、异氟尔酮、油酸酰胺、二辛酯、二丁酯、片碱、草酸、丙三醇、异丙醇、氨水、乙酸乙酯、氧化铁绿、氧化铁红、硬脂酸、马林酸树脂、二甲基硅油、钙粉、甘油、次氯酸钠、辛醇、乙醇、甲醇、荧光增白剂、甲基硅油
- 主营：塑胶原料、工程塑料、铁氟龙、PE色母粒、PTFE、HDPE、PVDF、PC、PP、pPA6、PA66、hhm5502lw、c2950-111、聚乙烯、ppo塑胶、pcg-3430r、t-45注塑、pc243r-111、pese2010g4、包装薄膜、电线电缆、照明灯具、蜡塑料pvc、汽车部件、耐低温热、塑料玩具
- 主营：橡胶油墨、氯化法钛白粉、金红石型钛白粉、高光泽度锐钛型钛白粉、硫酸钡、金红石型R-930、造纸用钛白粉、锐钛型钛白粉、立德粉、钛白粉、通用型锐钛型钛白粉、锐钛型BA01-01
- 主营：热熔胶粉、低熔点粘合剂、EVA热熔胶粉、高通透EVA粉料、高粘EVA撒粉剂、高纯度TPU胶粉、高粘EVA热熔粉、EVA粉、EVA热熔粉、EVA粘合粉末、EVA撒粉、细目数EVA撒粉、低温热熔EVA胶粉、PA热熔胶粉、无纺粘合衬、热转印烫画粉、服装复合热熔胶粉、透明热熔粘合粉料、低温热熔粘接粉料、纺织衬布热熔胶粉、无纺布复合胶粉、耐磨 PA 热熔粉料、工业低温热熔粉料、家纺复合EVA胶粉、TPU热熔胶粉
- 主营：色母粒、黑色母粒、白色母粒、彩色色母、玺聪母粒
- 主营：镭雕粉、镭雕母粒、镭雕助剂、分散剂、阻燃剂、阻燃母粒、抗滴落剂、增韧剂、润滑剂、相容剂、成核剂、抗氧化剂、磷酸酯类阻燃剂、开口爽滑剂、紫外线吸收剂
- 主营：瓶盖料、眼镜料、酮树脂、抗静电色母粒、eaa塑胶、lgea28150、led灯罩、氟乙烯、eva法国、pom德国、tpu德国、聚乙烯、eva韩国、eva副牌、口罩料、pc韩国lg、大金m111、茂金属聚乙烯、TPE透明颗粒、PP增透母粒、HPPA塑料颗粒、PI粉聚酰亚胺树脂粉、PTFE微粉填料、低熔点尼龙PA12、PTFE微粉
- 主营：塑胶粉末、(特种)工程塑料、热塑性弹性体、高融指、通用塑料