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Chlorinated Polypropylene

Updated: 2026-07-15

Overview

Chlorinated polypropylene (CPP) is a chemically modified form of polypropylene, produced by introducing chlorine atoms into its polymer chain. This modification enhances properties like adhesion, solubility, and thermal stability, making CPP a versatile material in industrial applications. It is particularly valued in coatings and adhesives for its ability to bond to polyolefin surfaces, which are otherwise difficult to adhere to. CPP is categorized by its chlorination degree (typically 20–40%), which dictates its solubility and performance. The higher the chlorination, the better its compatibility with polar solvents. Its amorphous structure prevents a defined melting point, distinguishing it from unmodified polypropylene.

Physical and Chemical Properties

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CPP exhibits a density range of 1.05–1.25 g/cm³, depending on chlorination level. As an amorphous polymer, it lacks a distinct melting point but softens at elevated temperatures (around 100–150°C). Its solubility in organic solvents like toluene and xylene makes it ideal for formulating coatings and inks. Key chemical properties include resistance to acids, alkalis, and oils, alongside excellent UV stability. However, prolonged exposure to high temperatures (>200°C) may cause decomposition, releasing hydrogen chloride. The material is non-flammable and classified as low toxicity, though dust inhalation should be avoided.

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Main Applications

CPP’s primary use is in adhesive formulations for automotive and packaging industries, where it bonds polypropylene parts or films. In coatings, it serves as a primer for plastic substrates (e.g., car bumpers) due to its strong adhesion and resistance to chipping. Printing inks leverage CPP’s solubility to enhance pigment dispersion and substrate wetting. Other applications include plastic modifiers to improve impact resistance and as a compatibilizer in polymer blends. Recent innovations explore CPP in eco-friendly water-based coatings, though solvent-based variants remain dominant.

Safety and Storage

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CPP poses minimal health risks but requires standard industrial hygiene practices. Dust masks and ventilation are recommended during handling to prevent respiratory irritation. It is non-flammable but may emit toxic gases (e.g., HCl) if overheated during processing. Storage should be in sealed containers away from moisture and direct sunlight to prevent clumping or degradation. Shelf life typically exceeds two years under optimal conditions. Spills can be swept up and disposed of as non-hazardous waste in most jurisdictions.

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B2B Procurement Guide

When sourcing CPP, specify chlorination degree (e.g., 30% for general-purpose adhesives) and solvent compatibility. Bulk purchases (tonnage quantities) often reduce costs by 10–20%. Suppliers may offer technical data sheets (TDS) with viscosity, chlorine content, and recommended formulations. Verify supplier certifications (ISO 9001) and request samples for compatibility testing. Spot prices fluctuate with chlorine and propylene feedstock costs. For sustainable options, inquire about bio-based or low-VOC variants, though these may command a 15–30% premium.

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