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Brass Flat Bar

Updated: 2026-08-06

Overview

The 5mm x 10mm brass flat bar is a standardized semi-finished product made from brass, an alloy of copper and zinc. Its rectangular cross-section and moderate thickness make it suitable for both structural and decorative purposes. Brass flat bars are favored in industries requiring a combination of strength, corrosion resistance, and conductivity. Brass alloys for flat bars typically range from CuZn30 (70% copper) to CuZn40 (60% copper), balancing cost and performance. The 5mm x 10mm size is a common stock dimension, offering versatility for machining, bending, or direct use in assemblies.

Structure and Working Principle

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Brass flat bars are produced through extrusion or hot rolling processes, ensuring uniform grain structure and mechanical properties. The 5mm thickness provides adequate rigidity for load-bearing applications, while the 10mm width offers sufficient surface area for fastening or electrical contact. The material's functionality stems from brass's inherent properties: copper provides conductivity and antimicrobial effects, while zinc enhances hardness and lowers cost. The flat bar shape maximizes contact surfaces and simplifies integration into designs, whether for structural frameworks or decorative moldings.

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Key Features

Corrosion resistance is a standout feature, making brass flat bars suitable for marine and outdoor applications. Unlike plain steel, brass develops a protective patina rather than rusting. The alloy also offers excellent machinability, scoring 100% on the machinability index (free-cutting brass). Electrical and thermal conductivity are approximately 28% that of pure copper, sufficient for many low-voltage applications. The natural gold-like appearance requires no plating for decorative uses, though lacquer coatings are available for maintaining the shine in high-exposure environments.

Application Areas

In construction, these flat bars serve as trim, edge protectors, or custom hardware. Electrical applications include bus bars, grounding straps, and switch components. The manufacturing sector uses them for jigs, fixtures, and machinery wear plates. Creative industries utilize brass flat bars for furniture accents, signage letters, and artistic sculptures. The 5mm x 10mm size is particularly popular for DIY projects and small-scale fabrication due to its hand-friendly dimensions and ease of cutting with basic tools.

Maintenance and Precautions

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Brass flat bars require minimal maintenance. Periodic cleaning with mild soap or specialized brass cleaners removes tarnish. Avoid abrasive materials that could scratch the surface. For critical electrical applications, ensure contact surfaces remain clean and oxidation-free. Storage should be in dry conditions, preferably separated by protective paper to prevent surface marring. When bending, use proper tools to avoid stress fractures—annealing may be necessary for tight radius bends. Chloride exposure (e.g., pool areas) should be minimized to prevent dezincification.

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B2B Procurement Guide

Industrial buyers should specify alloy grade (e.g., C27450 for architectural brass), temper (half-hard is common), and surface finish (mill, polished, or brushed). Tolerance requirements (±0.1mm is standard) must align with application needs. Order in full-length sticks (typically 3-6 meters) to minimize waste. Verify supplier certifications for material traceability, especially for regulated industries like electrical equipment. Sample testing for composition and mechanical properties is recommended for large orders. Lead times vary from stock availability to 4 weeks for custom alloys.

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